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| Magnalenz Induction Furnace | |||||
| GENERAL | |||||
Magnalenz Induction Furnaces are designed and produced by studying all available existing Furnaces in the world, adapting all superior features, adding all up to date technologies and combining the necessary needs indicated by foundrymen. For the coming millennium years of 2000 and beyond Magnalenz proudly presents to modern, automated foundries and steel plants the most Economical, the most Reliable, the most Efficient and high Quality Induction Furnace viz. FERmelt. |
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| Benefits of Medium Frequency Induction Furnace: | |||||
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| Higher Yield: The absence of combustion sources reduces oxidation losses that can be significant in production economics. | |||||
| Faster Startup: Full power from the power supply is available, instantaneously, thus reducing the time to reach working temperature. | |||||
| Flexibility: No molten metal is necessary to start medium frequency coreless induction melting equipment. This facilitates repeated cold starting and frequent alloy changes. | |||||
Natural Stirring: Medium frequency units can give a strong stirring action resulting in a homogeneous melt. |
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| Cleaner Melting: No by-products of combustion means a cleaner melting environment and no associated products of combustion pollution control systems. | |||||
| Compact Installation: High melting rates can be obtained from small furnaces. A coreless furnace capable of melting 2,500 lbs./hr. of aluminum has a crucible measuring 3' in diameter by 6' in depth. | |||||
| Reduced Refractory: The compact size in relation to melting rate means induction furnaces require much less refractory than fuel-fired units. | |||||
| Better Working Environment: Induction furnaces are much quieter than gas furnaces, arc furnaces, or cupolas. No combustion gas is present and waste heat is minimized. | |||||
Energy Conservation: Overall energy efficiency in induction melting ranges from 55 to 75 percent, and is significantly better than combustion processes. |
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1. Lowest Melting Cost, cause of highest electrical efficiency so consumes less KWH/TON of melting 2. Lowest Auxillaries Running Cost, cause of Highest thermal efficiency so melting cost in totality is reduced 3. Lowest input KVA required, cause of the best average power factor of the furnace is 0.98 to 0.99 in actual running conditions, so better utilization of Power unit 4. Reduced fixed cost/ variable cost, cause of excellent lining life at lowest power consumption, so an over all better utilizations of productive hours increase due to less patching & sintering. 5. Excellent Reliability, cause of structured and simples design of the furnace reduces the break-down. 6. Lowest investment cost, (A) Cause of Compact furnace design, covers less floor space area compare to others. (B) Cause of reasonable furnace price |
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