Magnalenz Induction Furnace
 Description Of Mf Installations

 Melting Crucibles
 Mf Solid State Power Converter
 Ancillary Equipments
 Control Circuits
 Safety Margin In Power Semiconductors
 Safety And Protection System
 Furnace

 Aluminum Melting

 Induction Melting  Of Brass

 Induction Melting  Of Copper

 Induction Melting  Of Steel

 Very Small Capacity  Induction Melting Furnace
   Press Report
   Induction Melting  Of Steel
   
 
 

 
 
INDUCTION MELTING FURNACE FOR THE MELTING OF STAINLESS STEEL

AVAILABLE CAPACITY:
IN KGS:

25 KGS TO 16 TONS

IN KW:

25 KW TO 8000 KW

UNIT CONSUMPTION IN MANGALENZ INDUCTION MELTING FURNACE @NORMAL CONDITIONS:
*IN ACTUAL RUNING CONDITION:

 

540 KWH/TON TO 680 KWH/TON
OF MILD S.S. MELTING

POURING TEMP FOR S.S. :

16000C TO 16500C

WHICH TYPE OF MAT. CAN MELT IN THE MAGNALENZ INDUCTION MELTING FURNACES:

1. AVAILABLE SCRAP OF ROLLED END CUTTINGS/STRIPS/SECTION ETC.
2. BAILED SCRAP OF STEEL.
3. STANLESS STEEL TURNING

RECOMMENEDED LINING FOR S.S. MELTING :

1. BASIC RAMMING MASS
*SHOULD HAVE EXCELLENT RESISTANCE TO CHEMICAL, THERMAL AND MECHANICAL DAMAGE, WITH A LOWER SINTERING TEMP. TO SUIT TO STEEL MELTING.

APPROX REQUIRED COMPONENTS IN PERCENTAGE
PRESENT IN LING MAT. FOR. S.S. MELTING IN INDUCTION FURNACE:

 

 

AL2O3

10

SIO2

1.4

MGO

85

CAO

2.2

FE2O3

<0.6

MAX. GRAM SIZ/MM

4

BONDING

CERAMIC

MAX. SER.TEMP.

17500C

FORMER MATERIALS:

1. M.S.C.R.C. SHEET/ S.S. SHEET

RECOMMENEDED  CHURING (STIRRING): BASED ON
H/D RATIO IN INDUCTION MLETING FURNACE FOR  S.S. MELTING

 

0.07 TO 0.125

MODERAT CHURNING/STIRING IS ADVICABLE IN ANY CASE, FOR LOW LOSS OF S.S, WHILE MELTING IN INDUCTION FURNACE:
   
 
   
 
INDUCTION MELTING FURNACE FOR THE MELTING OF STEEL

AVAILABLE CAPACITY:
IN KGS:

25 KGS TO 16 TONS

IN KW:

25 KW TO 8000 KW

UNIT CONSUMPTION IN MANGALENZ INDUCTION MELTING FURNACE @NORMAL CONDITIONS:
*IN ACTUAL RUNING CONDITION:

 

540 KWH/TON TO 680 KWH/TON
OF MILD STEEL MELTING

POURING TEMP FOR STEEL :

 

16000C TO 16500C

WHICH TYPE OF MAT. CAN MELT IN THE MAGNALENZ INDUCTION MELTING FURNACES:

1. AVAILABLE SCRAP OF ROLLED END CUTTINGS/STRIPS/SECTION ETC.
2. BAILED SCRAP OF STEEL.
3. SPONGE IRON/PIG IRON.
4. STEEL TURNING.

RECOMMENEDED LINING FOR STEEL MELTING :

1. SILICA RAMING MASS (ACIDIC)
2. NEUTRAL.
*SHOULD HAVE EXCELLENT RESISTANCE TO CHEMICAL, THERMAL AND MECHANICAL DAMAGE, WITH A LOWER SINTERING TEMP. TO SUIT TO STEEL MELTING.

APPROX REQUIRED COMPONENTS IN PERCENTAGE
PRESENT IN LING MAT. FOR. STEEL MELTING IN INDUCTION FURNACE:

 

     ACIDIC

 ALUMINA

AL2O3

 < 0.2 61

SIO2

 97 36

CAO

 < 0.5 MGO <0.5

FE2O3

 < 1.0 <1.0

MAX. GRAIN SIZE/MM

 4 4

BONDING

 CERAMIC CERAMIC

SERVICE TEMP:

 15500C TO 16000C 16500C

 

 

 

FORMER MATERIALS:

1. COLD ROLLED M.S. SHEET

RECOMMENEDED  CHURING (STIRRING): BASED ON
H/D RATIO IN INDUCTION MLETING FURNACE FOR STEEL MELTING

 

0.07 TO 0.128

MODERAT CHURNING/STIRING IS ADVICABLE IN ANY CASE, FOR LOW LOSS OF STEEL, WHILE MELTING IN INDUCTION FURNACE:
   
 

Magnalenz Induction Melting Furnaces

Factory/Plant Address
B/4Sakariba Estate, G.I.D.C. Phase - IV,
Vatva, Ahmedabad - 382445 Gujarat (INDIA)
Phone No. : +91-79-25841065 / 30917163 / 55120554
Telefax :+91 - 79 - 25841065

Web Site: http://www.magnalenzindia.com/
E-mail:contact@magnalenz.com
   
 
   

 1. Lowest Melting Cost, cause of highest electrical  efficiency so consumes less KWH/TON of melting

 2. Lowest Auxillaries Running Cost, cause of Highest  thermal efficiency so melting cost in totality is reduced

 3. Lowest input KVA required, cause of the best  average power factor of the furnace is 0.98 to 0.99 in  actual running conditions, so better utilization of Power  unit

 4. Reduced fixed cost/ variable cost, cause of  excellent lining life at lowest power consumption, so an  over all better utilizations of productive hours increase  due to less patching & sintering.

 5. Excellent Reliability, cause of structured and  simples design of the furnace reduces the break-down.

 6. Lowest investment cost,

 (A) Cause of Compact furnace design, covers less
       floor  space area compare to others.

 (B) Cause of reasonable furnace price

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  
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Induction melting of steel, Steel melting furnace, Make steel melting furnace, Steel melting furnaces manufacturer, Steel furnaces manufacturers, Steel melting furnace, Metal casting furnace, Ms melting furnace, SS melting furnace, Ahmedabad, Gujarat,India