Magnalenz Induction Furnace
 Description Of Mf Installations

 Melting Crucibles
 Mf Solid State Power Converter
 Ancillary Equipments
 Control Circuits
 Safety Margin In Power Semiconductors
 Safety And Protection System
 Furnace

 Aluminum Melting

 Induction Melting  Of Brass

 Induction Melting  Of Copper

 Induction Melting  Of Steel

 Very Small Capacity  Induction Melting Furnace
   Press Report
   Induction Melting  Of Copper
   
 
 

 
 

INDUCTION MELTING FURNACE FOR THE MELTING OF COPPER

AVAILABLE CAPACITY:
IN KGS:

25 KGS TO 3 TONS

IN KW:

15 KW TO 1500 KW

UNIT CONSUMPTION IN MANGALENZ INDUCTION MELTING FURNACE @NORMAL CONDITIONS:
*IN ACTUAL RUNING CONDITION:

 

410 KWH/TON TO 450 KWH/TON
OF COPPER MELTING

POURING TEMP FOR COPPER :

11000C TO 11500C

WHICH TYPE OF MAT. CAN MELT IN THE MAGNALENZ INDUCTION MELTING FURNACES:

1. SCRAP OF COPPER/FLATES/STRIS.
2. COPPER WINDING WIRES.
3. COPPER CHIPS/SWARFS
4. COPPER INGOT WITH ZINK ALLOYING.

RECOMMENEDED LINING FOR COPPER MELTING :

1. ACIDIC (SILICA LINING WITH 1% TO 2% BORIC ACID.)
2. NEUTRAL.
*SHOULD HAVE EXCELLENT RESISTANCE TO CHEMICAL, THERMAL AND MECHANICAL DAMAGE, WITH A LOWER SINTERING TEMP. TO SUIT TO COPPER MELTING.

APPROX REQUIRED COMPONENTS IN PERCENTAGE
PRESENT IN LING MAT. FOR. COPPER MELTING IN INDUCTION FURNACE:

                                                         %

AL2O3

< 0.2

SIO2

97

CAO

< 0.5

FE2O3

 < 1.0

MAX. GRAIN SIZE/MM

4

BONDING

CERAMIC

SERVICE TEMP:

15500C TO 16000C

FORMER MATERIALS:

3. COPPER SHEET FORMER

RECOMMENEDED  CHURING (STIRRING): BASED ON
H/D RATIO IN INDUCTION MLETING FURNACE FOR COPPER MELTING

COPPER
COPPER ALLOYS

0.15 TO 0.21
0.07 TO 0.125

MODERAT CHURNING/STIRING IS ADVICABLE IN ANY CASE, FOR LOW LOSS OF COPPER, WHILE MELTING IN INDUCTION FURNACE:
   
 

Magnalenz Induction Melting Furnaces

Factory/Plant Address
B/4Sakariba Estate, G.I.D.C. Phase - IV,
Vatva, Ahmedabad - 382445 Gujarat (INDIA)
Phone No. : +91-79-25841065 / 30917163 / 55120554
Telefax :+91 - 79 - 25841065

Web Site: http://www.magnalenzindia.com/
E-mail:contact@magnalenz.com
   
 
   

 1. Lowest Melting Cost, cause of highest electrical  efficiency so consumes less KWH/TON of melting

 2. Lowest Auxillaries Running Cost, cause of Highest  thermal efficiency so melting cost in totality is reduced

 3. Lowest input KVA required, cause of the best  average power factor of the furnace is 0.98 to 0.99 in  actual running conditions, so better utilization of Power  unit

 4. Reduced fixed cost/ variable cost, cause of  excellent lining life at lowest power consumption, so an  over all better utilizations of productive hours increase  due to less patching & sintering.

 5. Excellent Reliability, cause of structured and  simples design of the furnace reduces the break-down.

 6. Lowest investment cost,

 (A) Cause of Compact furnace design, covers less
       floor  space area compare to others.

 (B) Cause of reasonable furnace price
   
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