AVAILABLE CAPACITY:
IN KGS:

25 KGS TO 3 TONS

IN KW:

15 KW TO 1000 KW

UNIT CONSUMPTION IN MANGALENZ INDUCTION MELTING FURNACE @NORMAL CONDITIONS:
*IN ACTUAL RUNING CONDITION:

270 KWH/TON TO 310 KWH/TON
OF BRASS MELTING

POURING TEMP FOR BRASS :

WHICH TYPE OF MAT. CAN MELT IN THE MAGNALENZ INDUCTION MELTING FURNACES:

1. ASSORTED SCRAP OF BRASS.
2. ALLOYING WITH COPPER SCRAP & ZINK.
3. COPPER INGOT WITH ZINK ALLOYING.
4. BRASS INGOT.
5. BRASS CHIPS 100%.

RECOMMENEDED LINING FOR BRASS MELTING :

1. ACIDIC (SILICA LINING WITH 1% TO 2.5% BORIC ACID.)
2. NEUTRAL.
*SHOULD HAVE EXCELLENT RESISTANCE TO CHEMICAL, THERMAL AND MECHANICAL DAMAGE, WITH A LOWER SINTERING TEMP. TO SUIT TO BRASS MELTING.

APPROX REQUIRED COMPONENTS IN PERCENTAGE
PRESENT IN LING MAT. FOR. BRASS MELTING IN INDUCTION FURNACE:

                                                         %

AL2O3

< 0.2

SIO2

97

CAO

< 0.5

FE2O3

                 < 1.0

MAX. GRAIN SIZE/MM

4

BONDING

CERAMIC

SERVICE TEMP:

15500C TO 16000C

FORMER MATERIALS:

1. CASTED BRASS
2. BRASS SHEET FORMER
3. COPPER SHEET FORMER (ADVICABLE)

RECOMMENEDED  CHURING (STIRRING): BASED ON
H/D RATIO IN INDUCTION MLETING FURNACE FOR BRASS MELTING

BRASS:
RED BRASS:
YELLOW BRASS:

0.07 TO 0.15
0.07 TO 0.15
0.055 TO 0.15

MODERAT CHURNING/STIRING IS ADVICABLE IN ANY CASE, FOR LOW LOSS OF BRASS, WHILE MELTING IN INDUCTION FURNACE: