Magnalenz Induction Furnace
 Description Of Mf Installations

 Melting Crucibles
 Mf Solid State Power Converter
 Ancillary Equipments
 Control Circuits
 Safety Margin In Power Semiconductors
 Safety And Protection System
 Furnace

 Aluminum Melting

 Induction Melting  Of Brass

 Induction Melting  Of Copper

 Induction Melting  Of Steel

 Very Small Capacity  Induction Melting Furnace
   Press Report
  Aluminum Melting
   
 
 

 
 
INDUCTION MELTING FURNACE FOR THE MELTING OF ALUMINUM

AVAILABLE CAPACITY:
IN KGS:

50 KGS TO 3 TONS

IN KW:

20 KW TO 1500 KW

UNIT CONSUMPTION IN MANGALENZ INDUCTION MELTING FURNACE @NORMAL CONDITIONS:
*IN ACTUAL RUNING CONDITION:

500 KWH/TON TO 550 KWH/TON
OF ALUMINUM MELTING

POURING TEMP FOR ALU. :

6600C TO 7200C (MAX)

WHICH TYPE OF MAT. CAN MELT IN THE MAGNALENZ INDUCTION MELTING FURNACES:

1. ALUMINUM SCRAP OF WIRES/CABLES/STRIPS ETC.
2. ALUMINUM SWARF/ CHIPS/ TURNINGS.
3. ALUMINUM TINS        (PREFERABLY BAIL COMPRESSED)
4. ALUMINUM FOILS      (-------------------DO------------------)
5. ALUMINUM UTENSIL ETC.

RECOMMENEDED LINING FOR ALUMINUM MELTING

1. HIGH ALUMINA.
2. NEUTRAL.
3. ACIDIC.
SHOULD HAVE EXCELLENT RESISTANCE TO CHEMICAL, THERMAL AND MECHANICAL DAMAGE, WITH A LOWER SINTERING TEMP. TO SUIT TO ALU. & ALU. MELTING.

APPROX REQUIRED COMPONENTS IN PERCENTAGE
PRESENT IN LING MAT. FOR. ALU. MELTING IN INDUCTION FURNACE:

                                                         %

AL2O3

59 TO 62

SIO2

35 TO 62

MGO

0 TO 0.5

CAO

    0.5

FE2O3

0.8 TO 0.9
MAX. GRAIN SIZE/MM

3 TO 5
BONDING

CERAMIC

SERVICE TEMP:

8000C TO 16000C

FORMER MATERIALS:

1. ALUMINIUM SHEET FORMER
2. REMOVABLE M.S. FORMER

RECOMMENEDED  CHURING (STIRRING): BASED ON
H/D RATIO IN INDUCTION MLETING FURNACE FOR ALU. MELTING

 

0.035 TO 0.5

 

MODERAT CHURNING/STIRING IS ADVICABLE IN ANY CASE, FOR LOW LOSS OF ALUMINUM, WHILE MELTING IN INDUCTION FURNACE:
   
 

Magnalenz Induction Melting Furnaces

Factory/Plant Address
B/4Sakariba Estate, G.I.D.C. Phase - IV,
Vatva, Ahmedabad - 382445 Gujarat (INDIA)
Phone No. : +91-79-25841065 / 30917163 / 55120554
Telefax :+91 - 79 - 25841065

Web Site: http://www.magnalenzindia.com/
E-mail:contact@magnalenz.com
   
 
   

 1. Lowest Melting Cost, cause of highest electrical  efficiency so consumes less KWH/TON of melting

 2. Lowest Auxillaries Running Cost, cause of Highest  thermal efficiency so melting cost in totality is reduced

 3. Lowest input KVA required, cause of the best  average power factor of the furnace is 0.98 to 0.99 in  actual running conditions, so better utilization of Power  unit

 4. Reduced fixed cost/ variable cost, cause of  excellent lining life at lowest power consumption, so an  over all better utilizations of productive hours increase  due to less patching & sintering.

 5. Excellent Reliability, cause of structured and  simples design of the furnace reduces the break-down.

 6. Lowest investment cost,

 (A) Cause of Compact furnace design, covers less
       floor  space area compare to others.

 (B) Cause of reasonable furnace price

 

 

 

  
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